Haoran's Ingredient Mixing Tank: Advantages and Application Areas—The Technical Foundation for Precise Liquid Dispensing


Core Advantage: Redefining Liquid Dispensing Precision and Safety
1. Scientific flow field design boosts mixing efficiency to new heights

Three-dimensional turbulence generator: Equipped with a stator-rotor dual shear layer and a flow guide cylinder inside the tank, this system ensures that the high-viscosity culture medium—up to 30,000 cP—is uniformly mixed within 90 seconds, achieving a homogeneity level of ≥98% (CV value ≤1.5%).
Nanoscale surface treatment: Inner walls undergo electrolytic polishing to achieve an ultra-smooth, mirror-like finish with Ra ≤ 0.2 μm, complemented by laser weld seam全覆盖 technology that eliminates all residual dead corners, reducing cleaning time by 40%.
Intelligent Edge Anti-Vortex System: Automatically adjusts the tilt angle of the agitator blade based on liquid level, preventing vortices caused by high-solid-content materials (such as cellulose suspensions) and thus avoiding measurement errors.
2. Modular Sterile Assurance System

Dual O-ring self-locking quick-open lid: Designed to effectively isolate environmental microorganisms by leveraging the -0.05 MPa mild negative pressure environment inside the container.
CIP Multi-Angle Rotating Nozzle: The spray ball achieves 200% coverage (overlapping rinse pattern), and its 1.5 MPa water hammer impact can effectively remove scale deposits as small as 0.1 mm in diameter.
Live connector full-pipeline solution: Utilizes 316L stainless steel combined with a ternary ethylene propylene diene monomer (EPDM) fluororubber composite seal, offering resistance to acids, alkalis (pH 1–14), and high-temperature steam exposure (up to 150°C).
3. Digital Precision Intelligent Control Platform

Equipped with a mass flow meter and a high-precision weighing sensor module, the liquid batching error is ≤ ±0.1%, while the powder measurement accuracy is ±10 g/ton.
Supports cloud synchronization of recipe parameters, allows scanning codes to retrieve historical process curves, and automatically triggers an alarm when deviation values in the ingredient-mixing process exceed the preset limits.
The electronic batch records comply with the GAMP5 standard, and tiered access control ensures traceability down to the operator’s ID fingerprint.
Deep empowerment across multiple industries: From the laboratory to a 10,000-ton production line
Biopharmaceuticals: Revolutionizing the Precise Preparation of Cell Culture Media
A monoclonal antibody CDMO company utilizes a 50m³-level low-shear mixing system to simultaneously dissolve 500L of fetal bovine serum and 3 tons of chemically defined culture media, reducing protein aggregation to ≤1.2%.
The mRNA vaccine factory uses ultra-low-temperature lipid nanoparticle (LNP) formulation tanks, completing PEG-liposome encapsulation at -30°C under nitrogen protection, with a polydispersity index (PDI) kept below 0.08.
Food & Beverage: Solving the Challenge of Mixing High-Solids Formulations
The leading plant-based protein beverage brand has introduced a stepped dissolution tank equipped with a pre-mixing chamber, boosting the dissolution speed of pea isolate protein by 45% while achieving a residue rate of less than 0.01%.
The functional beverage plant is equipped with an online CO₂ saturation system, enabling molecular-level mixing of syrup and carbonated water under dynamic pressure (0.8 MPa), which boosts bubble uniformity to 92%.
Fine Chemicals: Achieving Inherently Safe Handling of Hazardous Materials
Lithium battery material companies employ inert gas-protected batching units (oxygen content < 10 ppm) to achieve zero-oxidation mixing of NMP solvent with nano-silicon slurry.
The photoresist factory employs a magnetic levitation, non-contact stirring system to eliminate metal ion contamination, reducing the defect rate of coated wafers from 3.5 pieces per box to just 0.2 pieces per box.
Cosmetics: Guardians of Active Ingredient Efficacy
The efficacy skincare brand has introduced a vacuum emulsification mixing tank, allowing Vitamin C derivatives to dissolve in an oxygen-free environment, maintaining over 99% of their activity for up to 48 hours.
The freeze-dried essence production line is equipped with a **-50°C ultra-cold homogenization module**, enabling low-temperature depolymerization of hyaluronic acid molecular chains and boosting transdermal absorption efficiency to 78%.